STARTING YOUR OWN GLASS ETCHING BUSINESS
Glass etching is the application of lettering, monograms or
designs on glass. this little known business can be started in
a garage or shop and work into something really lucrative.
Glass etching is accomplished by covering the glass with a
pattern, then, with the aid of a special machine, blowing
"sand" against the surface.
Wherever the glass is not protected, it becomes "etched"
as the sand repeatedly strikes and "pits" the surface.
This procedure contrasts with the old metal etching
techniques where the surface was covered with wax
or resin, a design scratched into it and the material
immersed into acid.
Examples of etched glass products are monogrammed
glassware, key chains, lettered windows, designed mirrors
and numbers or letters applied as identification marks.
Most glass etching today is by the sandblasting method.
Two other methods, acid cream and engraving will also be
discussed.
In the sandblasting method, a special type of sand is held
in a funnel-like holder where a blast of air is forced through it
creates a miniature sandstorm.
It works something like a bingo machine. The area to be
etched is covered with a stencil made of a material like masking
tape in which the design has been cut out.
When the sand if blown against the piece, the masking tape
protects areas that are to stay smooth and allows the sand to pit the
glass through the stencil openings. When the stencil is removed the
etched design remains.
You can buy ready-made etching stencil designs and letter
stencils or cut out your own. Gift and hardware stores are
prospective wholesale customers for the etched glassware.
A sandblasting machine, some glass, a stencil and a good
working area plus some practice is what you need to get started.
The equipment should not be set up inside the house because
there is usually a good deal of dust. Unless you are familiar
with sandblasting, contact several suppliers to get the best
deal equipment and supplies. Then, try your hand at etching
some inexpensive items until you learn to produce quality products.
Save some of your better pieces for samples, some of which
can be given to retailers if you do wholesale work.
Another form of glass etching is actually engraving - where the
operator imprints the pattern or design on glass with a high speed
drill and a fine, hardened steel bit.
The drill can either be used freehand, with the aid of a stencil guide,
or to trace over an applied design. The latter technique allows the
application of very intricate designs, which can be quite ornate
when the engraver has artistic talents.
The glass etching technique is becoming popular in the auto
industry, where designs are etched into the glass to beautify and
individualize.
One very promising use is engraving the engine or frame
number or owner's driver license number on both the front and back
windshields as a police identification tool.
Thieves don't like to steal these vehicles because they
must replace the glass! This operation alone may become a
good business in some areas. One company (Paragrave -- see
Business Sources) has developed a rotary drill based on dentist
equipment that is specifically designed for this application.
Acid etching is the old fashioned way and is now considered
more of an artist's medium -- even though it can be used for virtually
any application. It is generally slower and a little more dangerous
because of the corrosive chemicals.
Generally, the glass surface is covered with wax or resin and
the design traced or scratched on with a stylus. The procedure
is a little like carving a linoleum block. Once the design is
finished, creamed (to prevent running) acid is applied and
left for the prescribed time.
When ready, the acid is wiped off (carefully, to avoid damage
to the rest of the design surrounding or applicator). Even though
acid etching has disadvantages, it can produce striking
results in detail and very interesting effects.
Most custom glass etching is priced on a letter or design basis
-- how many and what size letters are to be applied, plus the
number of pieces.
Whether the letter is sandblasted, engraved, or acidized,
it takes more time and materials to do big letter than a small.
In a shop you would have a few samples of available
alphabets and logos, plus catalogs of additional patterns that
could be ordered. Custom stencils would of course, be
extra whether you made them or special ordered them from
companies that support the industry.
It is also possible (smart, too!) to make up items to sell. These
can be done in your spare time at first when you have time
between custom jobs and wholesale orders.
Shop around for ordinary items like mirrors, drinking glasses and
door windows and inscribe interesting designs on them -- like the
school or town logo, or something of local interest.
You will soon learn to be on the lookout for both new ideas of what
to etch and for bargain glass items that you can decorate. In Texas,
a rearview mirror with a small armadillo might sell; in Missouri, try a
kicking mule on a glass goblet ( you get the idea)!
Once you have learned the techniques, you might work with a store
or two to produce custom etched glassware. This would help
provide the volume for practice, yet not require you to do a perfect
job on a $100 glass vase.
When you feel you are ready, place ads to etch, monogram or
apply designs to fine glassware --both new and pieces already
owned. Use your imagination in your ads. Give potential customers
something to think about. Have monthly specials: your license
number on front and back windshields - $29.95 this month; a small
logo on eyeglasses for $5 and up next month.
These specials will illustrate the various types of work you can
do and perhaps stimulate potential customers to think of something
they would like to have etched. Other areas to mention in specials
might be holiday motifs, family coats of arms, company logos, etc.
In addition to being careful about dust and acid (if you use that
medium), be especially careful to get the correct wording on the
ticket and on the glass. A mistake on either means you have just
etched a piece of junk.
On phone orders, repeat the copy back slowly and use phonetics
for any possible mistakes.
On written orders have the customer check and initial the desired
copy. You will certainly have to "eat" some mistakes -- but glass is
not good for you, so try to hold them to a minimum!
BUSINESS SOURCES
JUPITER ENGINEERING CO.,
Box 1666, Jupiter, FL
33548, 305/746-3984.
Sandblasting equipment and supplies.
LEEDS MANUFACTURING CO.,
2620-8 Tyler Blvd.,Mentor,
OH 44060, 216/951-1412.
Sandblasting equipment and supplies.
GRAPHIC INDUSTRIES,
Box 3512, Alliance, OH
44601, 216/821-0654.
Sandblasting equipment and supplies; also hot stamp dies.
COOPER GRAPHICS,
Box 3485, Toledo,
OH 43607, 419/531-2609.
Sandblasting masks (stencils),letters, monograms, logos, etc.
TIP SANDBLASTING EQUIPMENT CO.,
Box 646, Canfield, OH 44406,
800/321-9260.
Sandblasting equipment and supplies.
EBEL-DOCTROW PUBLICATIONS, INC.,
Box 2147, Clifton,
NJ 07023, 210/779-1600.
Publishes GLASS,, CHINA, TABLEWARE, trade magazine for
glass giftware dealers.
TAPEWAY MARKETING CO.,
Box 4072, Fullerton,
CA 92631.
Offers business in etched glassware sales (alternate supplier?).
WHITEMORE-DURGIN GLASS CO.,
Box 2065, Hanover,
MA 02339.
Glass working tools and supplies. Free catalog.
PARAGRAVE,
155 West Center, Orem,
UT 84058, 800/624-7415.
Offers "engraving" business as low as $65 per month. (High speed
drill and patterns).
MEISTERGRAPH,
3517 Wendover Ave.,Greensboro,
NC 27407, 800/222-2600, ext 166.
Portable Etch-Master equipment to monogram fine glassware.
QUILL CORPORATION
, 100 Scheleter Rd.,Lincolnshire,
IL 60917-4700, 312-634-4800.
Office supplies.
NEBS,
500 Main St.,Groten, MA 04171,
800/225-6380.
Office supplies.
IVEY PRINTING,
Box 761, Meridan, TX 7665.
Letterhead: 400 plus 200 envelopes - $18.
SWEDCO,
Box 29, Mooresville,
NC 28115.
Rubber stamps.
ZPS,
Box 581, Libertyville,
Il 60048-2556.
Business cards (raised print - $11.50 per K) and letterhead
stationery. Will print your copy ready logo or design, even whole
card.
WALTER DRAKE, 4119
Drake Bldg.,Colorado Springs, CO 80940. Short run business
cards (250 - $3, stationery, etc. Good quality, but no choice of ink or
color.
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